News Archives - ASNU - Fuel Injector, Diagnostic and Servicing https://www.asnu.com/category/news/ ASNU - Global leaders in Fuel Injector Testing, Diagnostics Machines Test Benches. Performance Fuel Injectors, Fuel Pumps from ASNU and Bosch Thu, 28 Nov 2024 21:33:17 +0000 en-GB hourly 1 https://www.asnu.com/wp-content/uploads/2024/10/asnu-logo.webp News Archives - ASNU - Fuel Injector, Diagnostic and Servicing https://www.asnu.com/category/news/ 32 32 Fuel Injector Testing https://www.asnu.com/fuel-injector-testing/ Fri, 08 Nov 2024 21:22:28 +0000 https://www.asnu.com/?p=3634 The post Fuel Injector Testing appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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In the ever increasing demand for fuel efficiency, greener emissions and enhanced engine performance ASNU Corporation Europe Limited has created a special purpose program of injector diagnostics. ASNU’s 26 year history is testimony that the Company are a World leader in this exacting commercial arena.

ASNU’s constant strive in research and development has led the Company into sectors of the major vehicle manufactures, specialist performance, mass transit, commercial vehicles, aviation and marine

ASNU have over 25 years of experience with injectors from all the various injector manufacturers from around the world. ASNU are represented in over 38 different countries, with thousands of injectors being tested and serviced in Aftermarket and Motorsport worldwide; a programme and experience unrivalled by anyone else in the world. This gives ASNU the greatest experience and understanding to develop a range of injectors that will do exactly what they are designed for – Correct Performance. ASNU Performance Injectors are a purpose designed and built injector with the ideal spray pattern to match the flow required. They are designed to meet the varied demands of the Racing & Performance markets.

Fuel Injector Testing

All ASNU Performance Injectors have a multi-hole orifice cap, cut using the latest laser technology for greater accuracy and repeatability. Using this technology allows us to produce injectors with specific spray patterns and flow rates to meet the customers’ exact requirements. The seven hole orifice cap that we use in most of our injectors in the lower end of the range (300-1000cc) and offer an ideal combination of Fuel Flow, Fuel Distribution and Fuel Atomisation. The seven holes produce smaller fuel droplets that will burn more efficiently, giving more performance and more laps for less fuel. This is a critical factor for fuel injector testing and should be considered when comparing ASNU injectors to any other Performance injectors.

 

A) ASNU Classic GDI

ASNU are manufactures of the world leading Gasoline Injector Diagnostic Testing & Servicing Systems & have distribution in over 60 countries worldwide

ASNU offer a range of systems to suit all markets;

Aftermarket Service & Repair Workshops, Fuel Injection Specialist Workshops, Racing Engine Builders, High Performance Tuning Shops, Motor Cycle Performance and Racing Specialists, Motor Cycle Service & Repair Workshops, Marine Racing Performance and Racing Specialist and Marine Service & Repair Workshops.

On a GDI system, the fuel is injected directly in to the combustion chamber at a much higher pressure than manifold systems, up to 200 bars.

These systems now require fuel pumps and injectors made of stainless steel and must be capable of performing at a much higher specification than ones seen on previous manifold injection systems. Both designed to deliver very precise quantities of fuel at extremely high pressures and in short periods of time, in some cases for fractions of a milli second.

To control these systems, the ECU is also of a higher specification and required to supply a higher current of up to 90v on some systems. There are many manufacturers of this type of system, but Robert Bosch is recognised as one of the leaders in the development of the GDI Technology.

B) ASNU PIEZO Adapter Box

Diagnosing Injector Performance

Piezo injection is the current system of choice of major executive vehicle manufacturers. Piezo injectors can respond so quickly that they can allow the vehicle to run at incredible air/fuel ratios of up to 60:1 in some engines. Compared to standard vehicles running at 14:1 air/fuel ratios, this means the minimum amount of fuel is used and the exhaust emissions are virtually non-existent, while still maintaining excellent drivability and performance.

As you can imagine, the performance of these injections is critical, maintenance should not be an option, it should be mandatory. How often do you check your Piezo injectors?

In conjunction with a world leading vehicle manufacturer, ASNU have created this purpose built adapter box.

 

  • Easy to use test functions using the latest Piezo technology

 

  • Easy connections to Classic GDi Machine or GDi adapter Box.

 

  • Universal fittings for Piezo type injectors

 

  • Dimensions: 300mm x 190mm x 220mm in a robust metal casing.

C) ASNU PIEZO Adapter Box

The ASNU GDI Adapter Box has been designed to drive Gasoline Direct Injection (GDI) injectors with an approved supply of current and voltage to simulate injector electronic operation as on the engine. Correct Electronic Operation is critical when examining the injector’s response to changes in mS & RPM. Examination of the Fuel Injector Testing injectors Fuel Distribution and Atomisation is equally critical to the Engine’s Correct Running, Performance, Fuel Economy and Emission Outputs. Even the slightest irregularity in the Fuel Spray pattern would result in illumination of the Engine Check Light, but with no specific cause identified.

Fuel Injector TestingGDI injectors are difficult and time consuming to remove and re-fit, would you fit a new set of injectors without ensuring they are working correctly?

ASNU Performance Injectors are a purpose designed and built injector with the ideal spray pattern to match the flow required. They are designed to meet the varied demands of the Racing & Performance markets. All ASNU Performance Injectors have a multi-hole orifice cap, cut using the latest laser technology for greater accuracy and repeatability. Using this technology allows us to produce injectors with specific spray patterns and flow rates to meet the customers’ exact requirements. The seven hole orifice cap that we use in most of our injectors in the lower end of the range (300-1000cc) and offer an ideal combination of Fuel Flow, Fuel Distribution and Fuel Atomisation. The seven holes produce smaller fuel droplets that will burn more efficiently, giving more performance and more laps for less fuel. This is a critical factor and should be considered when comparing ASNU injectors to any other Performance injectors. Parts and Accessories We supply various different fuel rail adapter couplings, wiring harness adaptors, manifold adaptors and o-rings for all different applications. We sell replacement O-rings for various applications. We offer various different harness adapters to fit our ASNU performance injectors into your existing Fuel Injector Testing application.

Fuel Injector Testing: ASNU World Leaders:

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post Fuel Injector Testing appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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High Performance Fuel Injectors https://www.asnu.com/high-performance-fuel-injectors/ Wed, 23 Oct 2024 09:01:07 +0000 https://www.asnu.com/?p=3871 The post High Performance Fuel Injectors appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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High Performance Fuel Injectors

ASNU High Performance Fuel Injectors

This set of ASNU 1050cc are out the door on their way to a lucky customer

From 300cc to 1500cc we’ve got plenty of options for you with the worlds largest range of purpose built high performance fuel injectors

Our performance injectors feature our multi-hole orifice cap, cut using the latest laser technology for greater accuracy and repeatability. Using this technology allows us to produce injectors with specific spray patterns and flow rates to meet the customers’ exact requirements guaranteeing increased performance every time

#asnu #cars #injectors #motorsport #racing #car #engine #drifting

 

 

 

 

 

 

 

Bosch and ASNU Injectors offering ultimate performance:

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post High Performance Fuel Injectors appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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High Performance Injector Testing https://www.asnu.com/high-performance-injector-testing/ Wed, 09 Oct 2024 16:21:16 +0000 https://www.asnu.com/?p=3846 The post High Performance Injector Testing appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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High Performance Injector Testing

Boasting the largest range in the world, our performance injectors are purpose-designed and built with the ideal spray pattern to match the flow required

We achieve our results through the latest laser technology to make our multi-hole orifice caps which allow for greater accuracy and repeatability.

This technology allows us to produce injectors that offer the ideal combination of Fuel Flow, Distribution and Atomisation meaning more performance and more laps for less fuel ️

#asnu #cars #racing #performance #injectors #fuel #testing #servicing

Injector Testing Machine

Bosch and ASNU Injectors offering ultimate performance:

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post High Performance Injector Testing appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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Fuel Injector Cleaner https://www.asnu.com/fuel-injector-cleaner/ Fri, 04 Oct 2024 13:09:40 +0000 https://www.asnu.com/?p=3815 The post Fuel Injector Cleaner appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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Fuel Injector Cleaner

Fuel Injector Cleaner Machine – the ASNU Classic GDI Injector Servicing and Cleaning Machine.
A great before and after on these Audi A4 injectors taken into one of our ASNU Approved Service Centres

“One cylinder was flowing 20% less and the spray pattern was narrowed and sporadic. Contamination found in rail and in the affected #Injector – Full #service, replacement of necessary parts and a fuel rail clean and we’re back with under 1.5% difference!”

This car had only done 140,000km and had already had 1 injector replaced.

Don’t wait till it’s too late – make sure your injectors are serviced professionally.

This is the power of ASNU!

Visit your local ASNU Approved Service Centre now at https://www.asnu.com/service-centres/

Fuel Injector Cleaner
Injectors Cleaning
Injector Cleaning Machines
Fuel Injector Cleaning
Injector Cleaning

ASNU Injector Cleaning Machines:

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post Fuel Injector Cleaner appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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Automechanika Frankfurt ASNU Exhibitor https://www.asnu.com/automechanika-frankfurt-asnu-exhibitor/ Wed, 18 Sep 2024 12:29:18 +0000 https://www.asnu.com/?p=3637 The post Automechanika Frankfurt ASNU Exhibitor appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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automechanika Frankfurt ASNU Exhibitor

Automechanika Frankfurt

ASNU are the world leaders in their field and are approved and recommended by Bosch and used by most of the leading Vehicle Manufacturers around the world.

As market leaders for over 30 years, the ASNU Network has a greater knowledge and experience in Gasoline Injectors than any other of our competitors.

ASNU have a reputation for quality products, produced in our factory in Bushey in the UK and offer a  Technical and Service Support that is second to none, a critical factor when investing in any workshop equipment, cornfirmed by those using ASNU in over 60 countries worlwide.

ASNU Corporation will be demonstrating their World Leading Gasoline Injector Diagnostic Testing & Servicing Systems, covering EVERY Gasoline Injector ever produced, including Mechanical K-Jetronic, Solennoid Port Top Feed & Side Feed, Gasoline Direct Injection (GDI/FSI) Solenoid & Piezo Injectors.

ASNU will also be displaying their range of Gasoline Performance Injectors, Fuel Pumps and Accessories.

ASNU have the largest range of purpose built Performance Injector in the world with adaptors to suit every vehicle application.

ASNU will also be showing their new range of Classic Injectors, designed to replace the obsolete but still required D-Jetronic and L-Jetronic EV1 Style Port injectors still in use on most of the Classic Fuel Injected Vehicles and NYC Cars.

ASNU Can Test & Service EVERY Gasoline Injector from Motor Vehicles, Motor Bikes and Marine Engines using Gasoline or Natural Gas Systems.

Show less

Our product groups

  • Fuel injection systems for gasoline engines (systems)
  • Pressure test equipment for gasoline injection systems

Bosch and ASNU Injectors offering ultimate performance:

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post Automechanika Frankfurt ASNU Exhibitor appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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What is GDI? https://www.asnu.com/gdi-in-a-car/ Tue, 10 Sep 2024 17:15:41 +0000 https://www.asnu.com/?p=3575 The post What is GDI? appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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Gasoline Direct Injection

Overview of Gasoline Direct Injection (GDI)

Gasoline Direct Injection (GDI) technology, despite mixed opinions, is a significant advancement in automotive engineering, with its roots tracing back to Mitsubishi’s 1997 introduction of the Carisma. This technology offers superior performance and fuel economy, which has led to its widespread adoption and the phasing out of traditional manifold/port injection systems.

Advantages and Challenges of GDI

Advantages:

1. Enhanced Performance and Fuel Efficiency: GDI engines deliver better performance and improved fuel economy, making them highly attractive to consumers and manufacturers.
2. Lower Emissions: By allowing precise fuel metering and more complete combustion, GDI systems help in meeting stringent emission regulations.
3. Design Flexibility: Manufacturers can design smaller, more powerful engines.

Challenges:

1. Injector Fouling: Early issues with fuel quality leading to deposits in the combustion chamber highlighted the
sensitivity of GDI injectors to fuel contaminants.
2. Complex Maintenance: GDI injectors require careful handling and specialized tools for removal and refitting,
complicating maintenance.

Vehicle Manufacturers (VMs)

• Production Line Testing: A critical process to identify and resolve injector-related issues promptly to avoid production delays and ensure quality.
• Warranty Testing: With the higher cost of GDI injectors, accurate testing in dealer workshops is crucial to manage warranty claims effectively.

ASNU’s Role in Injector Testing

ASNU systems are widely used by vehicle manufacturers and workshops to test and service
injectors. The systems are designed to:

1. Identify Problems Quickly: Allowing production lines to address issues without significant
downtime.
2. Verify Warranty Claims: Helping workshops and VMs to confirm or eliminate injector-related
problems efficiently, saving time and costs.

Unique Testing Approach

Low Pressure vs. High Pressure Testing

• Safety and Accessibility: High-pressure testing requires specialist training and poses safety risks, limiting its practicality in workshops.
• Effective Diagnostics: Low-pressure testing can replicate high-pressure conditions safely, identifying issues like pintle return spring weaknesses and slight leaks more accurately.

Training and Knowledge Dissemination

ASNU emphasizes the importance of training technicians to handle GDI injectors properly.
Given the complexity and cost associated with GDI systems, technicians need to be equipped with the right knowledge and tools to avoid damaging injectors during maintenance.

Importance of Spray Pattern Analysis

GDI injectors’ spray patterns are critical for engine performance. Poor spray patterns can lead to inefficient combustion, increased emissions, and long-term engine damage. ASNU systems focus on analyzing spray patterns to ensure injectors perform optimally.

Conclusion

GDI technology represents a leap forward in engine performance and efficiency, with ASNU playing a crucial role in maintaining the reliability of these systems. By providing safe, effective testing solutions and emphasizing the importance of injector maintenance, ASNU supports the automotive industry’s shift towards more advanced and efficient engine technologies.

ASNU is approved by Robert Bosch Worldwide

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post What is GDI? appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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Injector Test Machine https://www.asnu.com/injector-test-machine/ Mon, 09 Sep 2024 15:37:45 +0000 https://www.asnu.com/?p=3304 The post Injector Test Machine appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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Injector Test Machine
Injector Test Machine

Injector Test Machine – ASNU are the world leaders in their field and are approved and recommended by Bosch and used by most of the leading Vehicle Manufacturers around the world.

As market leaders for over 30 years, the ASNU Network has a greater knowledge and experience in Gasoline Injectors than any other of our competitors.

ASNU have a reputation for quality products, produced in our factory in Bushey in the UK and offer a Technical and Service Support that is second to none, a critical factor when investing in any workshop equipment, confirmed by those using ASNU in over 60 countries worldwide.

ASNU Corporation will be demonstrating their World Leading Gasoline Injector Diagnostic Testing & Servicing Systems, covering EVERY Gasoline Injector ever produced, including Mechanical K-Jetronic, Solennoid Port Top Feed & Side Feed, Gasoline Direct Injection (GDI/FSI) Solenoid & Piezo Injectors.

ASNU will also be displaying their range of Gasoline Performance Injectors, Fuel Pumps and Accessories.

ASNU have the largest range of purpose built Performance Injector in the world with adaptors to suit every vehicle application.

ASNU will also be showing their new range of Classic Injectors, designed to replace the obsolete but still required D-Jetronic and L-Jetronic EV1 Style Port injectors still in use on most of the Classic Fuel Injected Vehicles.

ASNU Can Test & Service EVERY Gasoline Injector from Motor Vehicles, Motor Bikes and Marine Engines using Gasoline or Natural Gas Systems.

Precision engineered injector testing machines
1

Global Leader in Injection Diagnostics & Testing Machines.

2

High quality gasoline injector test bench machines built to last in the UK.

3

Motorsports performance projects, performance injectors and fuel pumps.

The post Injector Test Machine appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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GDI Gasoline Direct Injection (GDI) Machines https://www.asnu.com/gdi/ Tue, 27 Aug 2024 07:08:32 +0000 http://democontent.codex-themes.com/sites/logistics/simple-blog-post-copy-copy-copy/ The post GDI Gasoline Direct Injection (GDI) Machines appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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GDI
GDI

Gasoline Direct Injection (GDI) technology has become a cornerstone in modern automotive engineering, especially in enhancing fuel efficiency and performance in internal combustion engines. One of the critical components in GDI systems is the gasoline injector, which directly sprays fuel into the combustion chamber, allowing for more precise control over the fuel-air mixture. To ensure optimal engine performance and compliance with emissions regulations, it is crucial to evaluate the spray pattern, fuel distribution, and atomization characteristics of gasoline injectors. Gasoline Direct Injection machines play a pivotal role in this evaluation process, enabling automotive engineers to compare injectors at safe operating levels and examine spray patterns in greater detail.

GDI machines are specialized test rigs designed to simulate engine conditions under which injectors operate. These machines allow engineers to replicate different engine states, including various pressures, temperatures, and injection timings. By doing so, GDI machines provide a controlled environment where injectors can be tested rigorously without the risks associated with real engine testing. This capability is crucial because injectors operate under extreme conditions, and direct testing in engines could lead to hazardous situations if a malfunction occurs. GDI machines mitigate this risk by isolating the injectors from the engine environment, enabling safe and comprehensive testing.

One of the primary functions of GDI machines is to help automotive engineers compare different gasoline injectors to determine which is best suited for a particular engine design or application. Each injector may vary in terms of spray pattern, atomization quality, and fuel flow rate. By using GDI machines, engineers can analyze these parameters under identical test conditions, ensuring a fair comparison. This process involves subjecting multiple injectors to the same pressure and temperature conditions and then recording the resulting spray patterns and atomization. The data collected enables engineers to identify injectors that provide the best balance between fuel efficiency, power output, and emissions.

In addition to comparing different injectors, GDI machines are instrumental in examining the spray pattern and atomization characteristics of a single injector in greater detail. The spray pattern—the shape and distribution of fuel as it exits the injector nozzle—is critical for efficient combustion. Ideally, the fuel should be evenly distributed within the combustion chamber to mix effectively with the air, resulting in complete combustion and minimal emissions. Any discrepancies in the spray pattern can lead to uneven fuel distribution, causing incomplete combustion, higher emissions, and reduced engine performance.

GDI machines allow engineers to visualize the spray pattern using high-speed cameras and laser diagnostic techniques. These tools can capture the injector’s spray in real-time, revealing any inconsistencies or anomalies in the fuel distribution. For instance, an injector might produce an uneven spray pattern due to clogging or wear in the nozzle, leading to poor atomization. Atomization refers to the process of breaking down fuel into fine droplets, which is crucial for efficient combustion. Poor atomization results in larger fuel droplets that burn less efficiently, increasing emissions and reducing engine efficiency. By examining these aspects closely, engineers can identify potential issues and make necessary adjustments to the injector design or operation.

Furthermore, GDI machines facilitate the safe examination of fuel injectors over extended periods, allowing engineers to conduct endurance testing to assess long-term reliability and performance. This is essential for developing injectors that not only perform well in the short term but also maintain their efficiency and reliability over the engine’s lifespan.

Gasoline Direct Injection machines are indispensable tools in automotive engineering, providing a safe and controlled environment for testing gasoline injectors. By enabling detailed examination of spray patterns and atomization, GDI machines help engineers optimize fuel injectors for performance, efficiency, and emissions. Through rigorous testing and analysis, these machines contribute significantly to the development of advanced internal combustion engines that meet modern standards for performance and environmental sustainability.

The post GDI Gasoline Direct Injection (GDI) Machines appeared first on ASNU - Fuel Injector, Diagnostic and Servicing.

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